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ACPI named Masco Cabinetry exec as its contracts manager

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THE COLONY, Tex. - Susan Carpenter was named contracts manager with kitchen cabinet giant ACPI. Carpenter held a similar position at Masco Cabinetry.  Rick Mohrman of executive search firm Brooke Chase Associates announced the appointment.

Carpenter is responsible for interacting closely with Sales, Risk Management, Credit, and Customer Service departments on producing final contracts. Her work will include the evaluation, negotiation, execution and implementation of ongoing customer contracts and purchase orders, both satisfying the customer and meeting the company goals, while practicing continuous improvement. ACPI supplies multi-unit construction firms, home builders, and remodelers.

With an extensive background in risk management and contract review at Masco Cabinetry, Carpenter has been responsible for managing non-delivery fleet licensing, business licensing and insurance and all contracts for Masco Cabinetry. Carpenter instituted MCS “footprints” software to expedite contract review/checklist to repository with unique ticketing for insurance and audits. This streamlined reporting and increased visibility.  She earned her MBA from Baker College.

ACPI, headquartered in The Colony, Texas, and with manufacturing centered in Mount Union, Pennsylvania, manufactures and distributes kitchen and bath cabinets throughout the United States under the Echelon Cabinetry and Advanta Cabinets brand names. Echelon was developed for home builders, dealers and remodelers; Advanta, for multifamily clients and architects. The introduction of Echelon Cabinetry and Advanta Cabinets completed ACPI’s transition to new ownership. The company was purchased in October, 2012, by American Industrial Partners (AIP) and taken private from Armstrong International. 

 Brooke Chase Associates, Inc. is anxecutive search firm specializing in the recruitment of executive management professionals within the building materials and kitchen/bath industries.


Rutt Handcrafted Cabinetry opens in Michigan Design Center

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TROY, Mich. - Rutt HandCrafted Cabinetry, a maker of architecturally significant custom cabinetry, has its lines represented in the new Gardner Builders Showroom in the Michigan Design Center, in Troy, Michigan..
 
The 1,700 square-foot showroom provides a rich mixture of sophisticated cabinetry styles highlighted by Rutt Custom Handcrafted Cabinetry and several of its recently released architecturally inspired design series’ including Ruskin, Prairie and the Exeter Design Series.
 
The latest addition to Rutt HandCrafted Cabinetry, the Exeter is a specially designed cabinetry series that encompasses furniture-quality custom doors, panel profiles, cornice and trim moldings, leg and edge details and bespoke hardware. Horizontal and vertical banding give the design depth and dimension, while its delicate proportions and simple elements make the design feel timeless, yet contemporary.
 
“The Michigan Design Center has been serving the design community in this region for 40 years and we are thrilled to have Gardner Builders to now be a part of it,” said Jason Artus, Rutt vice president of sales and marketing. “This beautiful new space allows them to take their design expertise and service that our clients expect to the next level.”
 
Prior to the move, Gardner Builders had been in the Michigan Design Center’s Resource Center since 2015. The new Gardner Builders showroom is located in Suite 106 of the Michigan Design Center, 1700 Stutz Drive, Troy Michigan, 48084
 
With a history of innovation going back over 60 years, the Rutt brand is widely recognized as among the finest handcrafted cabinetry in America. Hand crafted in Pennsylvania, Rutt cabinetry adorns thousands of beautiful custom kitchens with attractive, well designed and durable products. Rutt strives to set the standard for perfection as the Creator of Timeless Originals. Find out more at http://ruttcabinetry.com

BHK expands drawer production

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SOUTH BOSTON, Va. – BHK of America has added a new Schelling panel saw to its South Boston manufacturing location. The company makes ready-to-assemble drawer systems and components. The new saw, along with new optimization software, will reportedly increase production capacity by more than 30 percent.

According to BHK, customers will gain faster order turnaround times, consistent product accuracy and greater process flexibility. The company reportedly has the largest drawer manufacturing capacity in the United States. Drawers and components are available in any quantity. See http://www.bhkofamerica.com.

Cabinet mold on the rise in multi-unit construction

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ORLANDO, Fla. -  A trending failure in new multifamily construction is mold growth underneath bathroom and kitchen cabinets during the final stages of construction. Experts at Liberty Building Forensics Group say the problem is arising from use of a new type of sound-deadening flooring seals.
 
In a case where thickened gypsum based flooring was poured as an underlayment over a soundproofing mat in a hot, humid climate, the amount of moisture released to the cavity below the cabinets ultimately caused this area of the cabinets to become part of a microclimate that held moisture and resulted in mold damage so that the cabinets had to be removed as a part of the remediation efforts.
 
Noting the mold arises from the usually benign interaction between the HVAC systems, and sound attenuation design, Libery Building says the mold multiplies from a lack of sufficient drying (including dehumidification) in final stages of construction. Exacerbating the problem is the installation of enhanced floor sound barrier design. These factors are resulting in small micro-climates underneath cabinets is resulting in mold growth and moisture damage, according to the company.  
 
"In order to enhance the sound characteristics between apartments there has been an increase in the depth of the gypsum-based floor system along with it being installed over a sound barrier membrane," Liberty Building says. This is causing mold problems because of a lack of dehumidification from the air-conditioning units (or natural drying) during the final stages of construction.
 
"These complexes are now facing removal and replacement of all cabinets," the company says. 
 
Liberty Building Forensics Group specializes in solving such failures in buildings, including consulting with Walt Disney Corporation on more than 500 highly complex construction projects worldwide. LBFG says it has diagnosed, solved, or provided remediation-related services in over 5,000 multi-family complexes and apartments. www.buildingforensicsgroup.com

Masco Cabinetry plant catches fire

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ATHENS, Pa.– A Pennsylvania Masco Cabinetry plant saw a fire break out Wednesday morning according to officials with the Sayre Volunteer Fire Department.

Multiple fire departments were called to the scene, reported Athens new outlet 18 News.

Robert Hawthorne, the Masco plant manager, tells 18 News the small fire sparked around 6 a.m. Hawthorne believed it occurred when a sander caught some dust on fire.

The blaze was extinguished quickly, Hawthorne said.

No one was injured and there was no damage. Hawthorne said employees were evacuated simply as a safety precaution.

The plant was back up and running by noon.

Masco Corp. is ranked #13 in the FDMC 300 - a list of the top 300 North American furniture and cabinet manufacturers.

Masco Corp.
  • Main Location: Taylor, MI
  • Divisions: KraftMaid Cabinetry, Merillat Industries, Masco Retail Cabinet, Quality Cabinets
  • Annual Sales: $980 million* ('16)
  • Manufacturing Plants: Domestic 8 -- Middlefield, Orwell, OH; Los Lunas, NM; Culpeper, Mt. Jackson, VA, Wilson, PA, Mt. Sterling, KY; Duncanville, TX
  • Total Square Footage: 5 million
  • Products: Cabinets; Stock and semi-custom assembled and ready-to-assemble kitchen and bath cabinets; other room cabinets
  • Total Employees: 12000

You can see more information on the FDMC 300, including the entire list of companies at www.woodworkingnetwork.com/fdmc-300.

N-Hance Wood Refinishing added 97 franchisees

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NASHVILLE, Tenn. - Harris Research, Inc. (HRI), parent company of home service franchise N-Hance Wood Refinishing, says new franchise agreements signed in 2016 were the highest in the past ten years.
 
Citing increased consumer spending on home services, growing popularity of healthier and more environmentally friendly services as factors, Harris says N-Hance ended the year with 97 new agreements, helping N-Hance more than double its system size over the last four years. 
 
“Consumer spending on home improvement and repair continues to experience annual growth as home owners are seeing increased equity value in their homes and are viewing them as great investments, many times choosing to modify existing properties rather than move or build new homes,” said HRI President and CEO Dan Tarantin. “The future of the home services and remodeling industry remains strong and vibrant and our goal is to continue to be the industry leader in innovation, quality of work, customer service and healthfulness.”
 
Over the last several years, HRI says it has invested in additional support to strengthen its offerings and provide new resources for franchisees, including enhanced start-up training for new owners and advanced national marketing tools to help them drive more business. HRI also invest in research and development resulting more than 20 proprietary new and improved products to its line of superior-performing solutions and leading edge equipment – the foundation for what allows franchise owners to deliver a superior customer experience.
 
Two recent developments are its Lightspeed process of refinishing cabinets, hardwood floors and luxury vinyl tile without sanding. The Lightspeed process cures wood surfaces with a powerful ultraviolet light that provides a professional and durable factory finish. Lightspeed Plus Anti-Microbial UV finish is said to reduce bacteria growth by 99 percent and inhibit the growth of microbes such as E. Coli, Staph and other harmful bacteria.
 
“This year, we also expect N-Hance to surpass the 500-unit threshold, which is very exciting for a relatively young and fast-growing brand," says Tarantin. "We see that trend continuing in 2017 and beyond, which should continue to fuel strong growth.”
 
N-Hance uses proprietary solutions and refinishing techniques to restore the natural beauty of hardwood floors, cabinets, doors and trims – at a more affordable cost than traditional remodels such as re-facing or replacing cabinets. N-Hance can also change the color of wood surfaces to provide a whole new look with a factory-quality finish that reduces bacteria growth by 99 percent. For more information on N-Hance visit www.nhancefranchise.com 
 
Harris Research is a portfolio company of Baird Capital Partners. Its N-Hance Wood Refinishing franchise has more than 400 locations across the U.S., Canada, Australia and New Zealand.The company’s proprietary products and refinishing techniques shorten the process and decrease the mess in refinishing, offering a more convenient way to refinish wood surfaces. Founded in 2001, N-Hance Wood Refinishing is a trusted partner of the Home Depot, with a presence in more than 1,400 locations.

Cabinetry interiors franchise aims at Lumber Liquidators niche

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TULSA, Okla. - RJD Green  says it solds its first Silex Interiors franchise, a cabinetry and countertop business along the lines of Lumber Liquidators. The first location is in Tulsa, Oklahoma.
 
Planning to expand into major markets nationally, Silex Interiors franchises manufacturer, distribute, and installer of countertops, cabinets and related kitchen and bath products. In January, RJD Green announced the first commercial contracts awarded by its Silex Holdings division, four commercial contracts for natural stone countertops and related products, to be completed in the 2017 fiscal year. The contracts total over $400,000 in revenue. In September 2016, RJD Green signed a contract with homebuilder D R Horton for the Oklahoma City regional market for eighteen months, under which Silex will begin providing cabinets and installation of cabinets to D R Horton within the same market.
 
Silex Interiors offers installed cabinetry to residentials builder, commercial contractor, remodel contactor and retail customers. RJD Green, the parent corporation, plans to operate a minimum of four corporately owned locations, and to open 12 to 18 franchise locations nationally beginning in 2017. RJD Green says it fills a market niche between the Home Depot and local contractors. 
 
Silex Interiors was formed in 2006 to fabricate and install hard surface countertops for kitchen and baths. Originally located in Tulsa, Oklahoma, Silex added an a location in Oklahoma City. Silex was purchased in 2013 by RJD Green, Inc. Since that time, the Company has implemented an extensive Quality Control Program, upgraded manufacturing to a fully automated shop enhancing quality and production capability, expanded its product offering to include custom cabinetry, fully integrated commercial and institutional projects, along with one-stop remodeling and upgraded design center services. Today, Silex Interiors can offer full services for kitchen and bath for all market sectors.
 
Silex Holdings Division of RJD Green Inc. says it will serve a segment of the $600 billion dollar construction industry sector, Silex Holdings Division looks to expand its market presence with the launch of their franchise segment. As a franchisor, the ability to expand will require far less capital and provide faster growth, increased profitability, and increased organizational leverage.
 
"This initial Silex franchise will be the franchise model in regards to facility and operations for other units that will be brought forward in full launch in 2017 and 2018," said Ron Brewer, CEO of RJD Green Inc. Brewer further stated; "We feel that all the components required for a unique franchising opportunity have been established, which allows a franchisee to acquire a real nuts and bolts industrial business opportunity that will require business management and sales capabilities only. From establishing the initial franchise, our focus will be to bring forward four to eight additional franchise locations in our first twelve months of franchising the Silex Interiors opportunity."
 
Clay Cooley at Silex Franchise Services said as a Master Franchisee, "We expect to generate over $1,000,000 in revenue in year one and over $2,000,000 in year two revenue. We have executed a management agreement with Silex Holdings for the operation of our first unit."
 

 

Cabinet industry converges at KCMA spring conference

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The Kitchen Cabinet Manufacturers Association will host its 62nd annual Spring Leadership Conference, May 7-9 in Ponte Vedra Beach, Florida.

The flagship event for KCMA members, the conference offers networking and educational opportunities for cabinet manufacturers and industry suppliers. Along with committee meetings and regulatory issue updates, the conference will feature presentations from top-notch speakers, including well-known economists and expert consultants, and best-in-class practitioners.

KCMA’s Spring Leadership Conference draws hundreds of cabinet manufacturers and industry suppliers to the annual event.

Attendees will also have the opportunity to sign up for a number of different activities. In the past, members have enjoyed site tours, hikes, zip-lining, biking, swimming, spa time, social gathering events and more.

For more information or to register for the event, contact Lisa Fisher, KCMA Communications manager, at lfisher@kcma.org.  Information will also be posted at KCMA.org as it becomes available.

Founded in 1955, KCMA represents companies who manufacture cabinetry as well as key industry suppliers. Boasting more than 300 members throughout the United States, KCMA works to advance the industry through advocacy, setting standards, sponsoring research, and providing management tools and educational programs.

 


Plant tours highlight KCMA fall event

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Impacts of EPA’s formaldehyde rules on cabinet manufacturing, Lean production, and delivering new styles of cabinetry such as narrower stile-and-rail doors, were among key concerns as some 250 cabinetry manufacturers and their suppliers gathered at the 2016 Kitchen Cabinet Manufacturers Association fall conference in Greensboro, North Carolina.

Held in October, KCMA’s conference was followed by two days of manufacturing plant tours, including a visit to The Corsi Group’s brand new frameless cabinetry plant, Siteline; wood components firm Southern Finishing; and Marsh Furniture, a 110-year-old cabinetry firm that has reinvented its manufacturing process to batch-one production. Also included on the tours were visits to nearby hardware manufacturers Hafele, Grass, Tenn-Tex and Blum.

KCMA’s 29th Annual Management Conference, Exhibition and Plant Tour event will be held Oct. 14-17 in Louisville, Kentucky. Contact KCMA at (703) 264-1690, info@kcma.org, or visit KCMA.org for more information.

Just-in-time production at Siteline Cabinetry, The Corsi Cabinet Group
Siteline Cabinetry LLC is the latest addition to The Corsi Group of companies. Devoted to the manufacture of frameless cabinetry, Siteline began production in the third quarter of 2015. 

The Corsi Group was founded in 1973, manufacturing custom cabinetry under the Corsi and Greenfield brands at plants in Elkins, West Virginia, and Indianapolis, Indiana, with Siteline’s facility in Keysville, Virginia, now included in the lineup. While Corsi and Greenfield are “you draw ‘em, we saw ‘em” full custom offerings, Siteline is semi-custom, within an engineered standard, with over 10,000 variations. 

Pat Corsi told KCMA colleagues the 97,000-square-foot Siteline facility boasts ample availability of labor, logistics and is close by supporting vendor companies. Corsi added that while labor was plentiful, there were few experienced cabinetmakers among them. The plant has instituted a training program that covers skills ranging from entry level to more advanced manufacturing.

Products are produced to order; inventory flows in just-in-time, with batch-one assembly for the standard sized components. Finishing is done on a state-of-the-art Superfici line with a vertical oven. (Siteline was profiled in the June 2016 issue of FDMC magazine.)

Inside Southern Finishing’s operation
Founded in 1978, Southern Finishing Co. says it has earned recognition for its finishing expertise, while providing wood components for large OEM, semi-custom, custom, and furniture producers. Headquartered in Stoneville, North Carolina, with plants also in Martinsville, Virginia, the company specializes in prefinished mouldings and accessories, including corbels, medallions, legs and posts, and can also provide custom specified color matches. Thousands of prefinished components are produced for the cabinet industry with an average three- to five-day turnaround.

During a tour of its Martinsville facility, Southern Finishing also showcased its in-house lab which it says enables the company to offer absolute color fidelity and consistency through its coatings formulations.

Cabinet manufacturing at Marsh Furniture Co.

Cabinet manufacturing at Marsh Furniture Co.
A dramatic turnaround has taken place at Marsh Furniture Co., which despite its name is primarily a kitchen cabinet manufacturer. Based in High Point, North Carolina, the company was founded in 1906 by Julius Everett Marsh Sr. and is celebrating its 110th anniversary.

KCMA attendees received a thorough briefing on Marsh Furniture’s corporate revision that began 10 years ago – on its centennial.

“Like many of you, Marsh has reinvented itself,” CEO Molly Marsh Brugh told KCMA plant tour attendees. “Our factory and manufacturing processes are transformed.”

The company used value stream mapping to improve the efficiency of its operations, said Edwin Underwood, COO. “Marsh builds one kitchen at a time,” he said, and looked to abandon its two block-long mass assembly lines. “These changes did not come easily,” he added.

In what the firm described as its Lean Manufacturing Journey, and executed through several value-stream mapping efforts and Kaizen events, Marsh Furniture’s multi-floor plant now features automated panel processing, cellular assembly, as well as a retooled finishing operation.

Today, Marsh Furniture produces approximately 10,000 cabinets per week at its 720,000-square-foot factory. The company also operates Marsh Lumber, a 135,000-square-foot dimension mill in Pamplico, South Carolina, and has 642 Marsh team members.

Marsh Furniture also operates five Marsh Kitchens retail locations throughout North Carolina and has 700 dealers located throughout the United States. Among its offerings are cabinets in an assortment of trending paints, stains, and glazes, and a broad array of door styles. Product species include maple, oak, cherry, birch, and ash in both traditional and full overlay configurations.

Visit to Hafele America’s hardware facility
Among the suppliers on tour was Häfele America Co., which manufactures and markets a wide variety of products including: LED lighting systems, kitchen organization, decorative hardware, opening and closing mechanisms for doors and drawers, furniture fittings and electronic locking systems. Founded in 1923 by Adolf Häfele in the Swabian town of Nagold, Germany, the Häfele Group has more than 6,900 employees and locations in 38 countries around the world.

 Established in 1973, Häfele America Co. is headquartered in Archdale, North Carolina, where it operate a 250,000-square-foot fully automated distribution center along with custom panel and sliding door fabrication facilities. 

Grass America’s cabinet hardware operation
Cabinet hardware supplier Grass was founded in Höchst, Austria in 1948. The U.S. subsidiary, Grass America Inc. was founded in 1977 in Kernersville, North Carolina.

According to the company, by 1982 the OEM demand for drawer slides grew to the point that U.S. manufacturing was necessary. In 1985, Grass America began stamping drawer slides and claims to be the first U.S. manufacturer of powder coated European designed slides.

A large percentage of its U.S.-made products are targeted to face-frame construction methods utilized in kitchen cabinetry. Grass America’s campus features 190,000-square-feet of manufacturing and warehouse space and employs 215 people.

Part of the Würth Group, Grass worldwide is a global group of companies with 1,900 employees at 13 locations, with distribution locations in 60 countries. 

Tenn-Tex’s plastics operation
Founded in 1986 by Rich Marsh and investors, Tenn-Tex Plastics manufactures plastic injection molded parts for the kitchen cabinet industry. The company got its start  producing glass door retainer clips for Pulaski Furniture, and has since expanded its product offerings to include shelf clips, glue blocks, corner braces and distribution drawer slide brackets. Among its most popular offerings is the QuikTray Rollout System offered in wood or plastic.

In 1998 Tenn-Tex built a new 40,000-square-foot manufacturing facility in Colfax, North Carolina. Tenn-Tex currently has 25 Injection molding machines that operate 24 hours per day, five days a week. 

Blum: From horseshoes to hardware
A farrier and carriage smith by trade, Julius Blum founded the company in 1952 to produce horseshoe studs and other products. Within a few years, the family-owned firm would expand its range to include hinges, roller runners and other hardware items.

Blum opened its U.S. subsidiary in 1977. Now located on a 70-acre site in Stanley, North Carolina, Blum Inc.’s 450,000 square foot building includes administration, manufacturing and distribution facilities; a $16 million upgrade is currently being planned. Products include concealed hinges, drawer runner systems, box systems, lift systems and organization systems. Tandem drawer runners are also manufactured in the United States. It has 390 employees at the location.

Blum Inc. also houses a tool and die shop, and a state-of-the-art cabinet shop. Since 1995 the company has also offered Apprenticeship 2000, a four-year program for which Blum selects students from local high school and provides community college class work with real world hands-on training. In 2012, the company’s education program was awarded a WMIA Wooden Globe Award. 

KCMA ESP: A benchmark for green stewardship

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An important seal of sustainability, the Environmental Stewardship Program (ESP) label on cabinets assures consumers that the products they purchase meet stringent requirements for environmental responsibility.

Launched by the Kitchen Cabinet Manufacturers Association (KCMA) in 2006, the ESP voluntary certification program is the benchmark in green cabinet standards. From the manufacturing process to the finished product, ESP promotes the use of wood from recognized sustainable forestry programs and rewards manufacturers for using low formaldehyde-emitting wood products. The program also encourages ongoing education and outreach by awarding certification points to manufacturers that educate suppliers and promote community involvement.

A work in process, ESP continues to be revised to adapt to regulatory changes and best available technologies. The independent third-party auditing firm Architectural Testing also audits the program annually.

ESP is referenced in the National Association of Home Builders (NAHB) ANSI/ ICC 700 National Green Standard and is also the only environmental certification program that specifically focuses on kitchen and bath cabinetry. The program is open to manufacturers of pre-finished, factory assembled cabinets and component parts; companies do not have to be a KCMA member in order to participate. To date, there are 67 companies and 121 brands certified under the program.

Certification is awarded annually to companies that meet the requirements in the following five categories: Air Quality, Product Resource Management, Process Resource Management, Environmental Stewardship and Community Relations. Eighty points out of a possible 110 are required for certification in the program. (See sidebar for information. A complete listing of criteria, along with an ESP application form, is at KCMA.org.)

The latest revision includes the ability by companies to obtain ESP credits and reduce their carbon footprint through the EPA’s SmartWay Freight Transport Sustainability Program. Designed to report, track and reduce supply chain carbon dioxide emissions, the SmartWay program was adopted by KCMA’s ESP in 2016.

KCMA’s Environmental Stewardship Program recognizes companies that manufacture using eco-friendly practices. Among the brands certified is MasterBrand’s Diamond cabinets.

Reinforcing sustainability

Participating in ESP provides cabinet and component manufacturers with third-party evidence of their commitment to environmental stewardship.

“Perhaps it’s because we’re located in an environmentally conscientious part of the country, but we’ve always had a strong commitment to being good environmental stewards,” said Robert Foote, president and CEO of Canyon Creek Cabinet Co.

Canyon Creek was the first cabinet company to be awarded an ESP certificate in November 2006, with then president and CEO Bill Weaver being instrumental in the development of the program.“The ESP program was really just a natural extension and formalization of many of our existing business practices,” Foote added.

Hagerstown Kitchens Inc. was also among the first to be ESP certified. Vice President of Sales David Lobley said his father Jim was involved in the development of KCMA’s environmental certification program, adding that “[my Dad] felt it was important to participate in the program for our company. He viewed the certification as a great way to increase recognition of our company’s environmental concerns.”

As public interest in green products has grown, so too has the value of the ESP certification. “The “green movement really became very strong in the minds of many of our dealers and end consumers. As that awareness increased, our participation in the program became critical to attracting those consumers,” Lobley said.

Participation in the program, many say, also provides their companies with a competitive edge.

 “Customers do understand the significance of the program and what it represents,” Lobley noted. “Many of our customers read our information pamphlet on the program and its requirements and are specifically looking for cabinet manufacturers like us to provide ESP certified cabinetry.“

Foote agreed. “More and more of our channel partners are coming to expect ESP certification among the manufacturers they deal with,” he said. “Increasingly, they are using ESP as part of their selling message to consumers to demonstrate the greater overall value certified cabinets represent – for example, a good selling point against many imported products. In recent months I’ve heard from a number of consumers directly that our ESP certification played a part in their decision to use [our] products.”

Wellborn Cabinet was among the first companies to be certified under the Environmental Stewardship Program. To date, there are 67 companies and 121 brands certified in the program.

Promotion efforts

KCMA promotes the ESP program through its Web site, KCMA.org, with new features to help direct visitors to information. KCMA is also spreading the word about the environmental program in consumer publications, at trade shows and industry-related events.

Companies too, are working to promote the value of the ESP to environmentally minded consumers.

“The ESP program is promoted in our literature, on our website and across our social media platform,” Lobley said. “It is also included in our information packages we send to new builders, developers and dealers.”

Foote also noted his company includes the ESP logo on its website, and links to PDFs with information about the ESP program. “In advertising copy we also regularly state that ‘ESP is the only nationally accredited environmental certification program that specifically focuses on kitchen and bath cabinets.’  Another statement we use is ‘KCMA’s ESP certification is referenced in the NAHB/ANSI Green Building Standard for cabinets.’”

He added, “KCMA’s ESP program takes a holistic approach by addressing all areas that a company makes an impact to the environment, including community involvement in worthy causes. Companies that are certified annually in this voluntary program are going above and beyond to develop environmentally preferable products and processes that contribute to the well-being of the environment.” 

KCMA introduced the Environmental Stewardship Program (ESP) in 2006 to encourage practices that benefit the environment and communities served by cabinet manufacturers. The ESP goes beyond other environmental programs by taking a holistic approach to certification, holding the cabinet industry to high standards for their products, forest sustainability and manufacturing processes. The voluntary certification program also provides a tangible way for manufacturers to demonstrate their commitment to sustainability.

The administration for the ESP is similar to the ANSI/KCMA A161.1 performance standard for cabinets. Any manufacturer of pre-finished, factory engineered cabinets or components may participate; companies do not have to be KCMA members.

Certification is based on compliance in five categories: Air Quality, Product Resource Management, Process Resource Management, Environmental Stewardship and Community Relations. There are 22 criteria, with a total of 110 possible points; 80 points are required for certification in the program.

The KCMA, the Environmental Stewardship Committee and the Board of Directors review the certification criteria annually. Architectural Testing, an independent third-party environmental auditing firm, also audits ESP annually.

How the environmental stewardship program works

Air Quality: 30 points maximum

• 100% of particleboard, medium density fiberboard, and plywood used in the cabinets must meet the formaldehyde emission level of the California Air Resources Compwood ATCM Phase II and must be third-party certified to meet low formaldehyde emission standards.

• 75% of the cabinets must be finished in the United States or Canada.  Finishes must emit no greater hazardous air pollutants than allowed by local plant operating permits.

Product Resource Management: 30 points maximum

• 80% of particleboard and MDF used in cabinets must contain 100% recycled or recovered fiber content.

• Manufacturers earn points if they have cabinets that are also Chain of Custody (COC) certified through a recognized sustainable forestry program.

• Hardwoods, softwoods and plywood purchased are COC certified through a recognized sustainable forestry program.

• Hardwood and softwood lumber are Certified Sourcing certified through a recognized sustainable forestry program.

• Manufacturers utilize an annual, written training plan to educate their hardwood suppliers of their preference for purchasing certified lumber.

Process Resource Management: 20 points maximum

• Manufacturer has a comprehensive recycling program for process wastes.

• Manufacturer has a program for tracking and reducing process wastes with documented goals and reports.

• Manufacturer uses process by-products to generate alternative energy.

• Manufacturer has a documented energy conservation program.

Environmental Stewardship: 20 points maximum

• Mandatory requirement: Manufacturer is required to have a written policy stating a firm commitment to environmental quality.

• Manufacturer has an Environmental Management System.

• Manufacturer reviews environmental practices and policies of its key vendors and contractors.

• Manufacturer has a documented program that promotes the use of renewable/recycled materials.

• Manufacturer is enrolled in the EPA SmartWay Transport Partnership as a registered partner.

Community Relations: 10 points maximum

• Manufacturer demonstrates community involvement and leadership through service or charitable organizations.

• Manufacturer observes federal, state, and local environmental requirements.

Additional Mandatory Requirement: ESP participant agrees to report to KCMA within 60 days of any local, state or federal citation in excess of $50,000 per violation, explaining the circumstances of the citation or violation.  Such citation or violation could lead to termination from the program.

For more information about the program or to find an ESP-certified cabinet manufacturer, go to the Certifications portal at KCMA.org.

Website offers improved functionality

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The Kitchen Cabinet Manufacturers Association’s redesigned website, KCMA.org,  offers improved functionality and enhanced content, along with mobile responsiveness.

In conjunction with the website redesign was the rebranded identity for KCMA, including a redesigned corporate logo and two certification seals.

“With the new website and logo, we are taking the opportunity to strengthen and modernize how we represent our association and promote the industry to our members, government officials, the media and the communities in which we operate,” said Betsy Natz, CEO, KCMA.

The website is a platform to KCMA’s three service pillars: Quality, Advocacy and Leadership. There are also five portals: Certifications (ANSI/KCMA A161.1 and the Environmental Stewardship Program), Industry Professionals, Consumers, Issues & Policies, and Membership. KCMA also provides educational information and resources for the cabinet industry audiences.

Go to KCMA.org to view the website. Also connect with KCMA on Twitter @KCMAorg and on LinkedIn.

 

The strength behind certified cabinetry: ANSI/KCMA A161.1

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Consumers, dealers and manufacturers have all come to know that products bearing the ANSI/KCMA Certified seal meet rigorous performance and construction requirements, including testing for weight, slide, swing and stain. The Kitchen Cabinet Manufacturers Association administers the ANSI/KCMA A161.1-2017 Performance & Construction Standard for Kitchen and Vanity Cabinets. 

“The KCMA A161.1 standard is unique in that it is the only performance standard for kitchen and bath cabinets,” said Chuck Arnold, director of certification.

To be certified, cabinetry must first meet the following 14 construction requirements:

• Cabinets must be fully enclosed, with backs, bottoms, sides and tops (wall cabinets); and backs, bottoms and sides (base cabinets). The exceptions are sink fronts and bases, oven cabinets and refrigerator cabinets.

• Floor cabinets must have a toe space at least 2 inches deep and 3 inches high.

• Utility cabinets must meet the same construction requirements as base and wall cabinets.

• Doors and drawers must be properly aligned, have means of closure, and close without excessive binding or looseness.

• All materials must ensure rigidity in compliance with the performance standards.

• Face frames, when used, must provide rigid construction.

• For frameless cabinets, the ends, tops/bottoms, and back must have the thickness necessary to provide rigid construction.

• Corner or lineal bracing must be provided at points where necessary to ensure rigidity and proper joining of various components.

• All wood parts must be dried to a moisture content of 10 percent or less at the time of fabrication.

• All materials used in cabinets must be suitable for use in the kitchen and bath, where they may be exposed to grease, solvents, water, detergent, steam and other substances usually found in these rooms.

• All exterior exposed surfaces and edges, except the edges of end panels and the edges of back panels, should be free of saw marks and other imperfections. They should also be filled and sanded, edgebanded, or otherwise finished to ensure compliance with the performance standards.

• All exterior exposed parts of cabinets must have nails and staples set and holes filled.      

• All exposed construction joints must be fitted in a workman-like manner consistent with the specifications.

• Exposed cabinet hardware must comply with Builders Hardware Manufacturing Association finishing standards.

In order to be certified, cabinets must also undergo eight categories of testing, covering structural integrity, drawer and door operation and finish quality (see sidebar below). Accredited independent laboratories are used to perform the KCMA A161.1 testing in support of the certification.

“Independent, third-party testing by accredited laboratories is the cornerstone of the certification program.  They provide unbiased test results assuring the cabinet lines on the manufacturer’s Listing Certificate comply with the KCMA A161.1 standard,” Arnold said.

KCMA’s certification program is open to all cabinet manufacturers, with an option to certify one, several, or all of their cabinet lines. The certified lines are listed in the online KCMA Directory of Certified Cabinet Manufacturers and on each Listing Certificate. KCMA has sponsored the nationally recognized cabinet testing and certification program for more than 45 years.

An accredited standard developer, KCMA continues to revise and strengthen its standards under strict ANSI guidelines. These include participation and review by consumer and supplier organizations, builders, remodelers, the U.S. government, architects, and other related groups to ensure the standard reflects current improvements in technology, materials and construction.  KCMA recently revised the 2012 version of the KCMA A161.1 standard and is using the 2017 version for certification.

“Periodic revision of a standard by a balanced committee representing all interested parties ensures the standard remains up to date with changes in manufacturing processes and materials,” Arnold explained.

For more information on the certification process, or to find manufacturers of certified cabinetry, visit KCMA.org.

Categories for testing

Cabinets bearing the ANSI/KCMA 161.1 certification seal have been extensively tested under rules set by the American National Standards Institute and by a consensus committee administered by the Kitchen Cabinet Manufacturers Association. ANSI/KCMA A161.1 includes tests for structural integrity, drawer and door operation and finish quality.

Structural tests: These verify the structural integrity and strength of the cabinets. On all cabinets, the shelves and bottoms are loaded at 15 pounds per square foot, with the weight maintained for seven days to ensure that there is no excessive deflection and no visible sign of joint separation or failure of any part of the cabinets or the mounting system. In addition, mounted wall cabinets are gradually loaded to 600 pounds to ensure no visible sign of failure in the cabinet or the mounting system.

To test the strength of base-front joints, a load of 250 pounds is applied against the inside of cabinet-front stiles for cabinets with a drawer rail, or 200 pounds for cabinets without a drawer rail, to ensure reliable front joints that will not open during stress in service or during installation.

To test the ability of shelves, bottoms and drawer bottoms to withstand the dropping of cans and other items, a 3-pound steel ball is dropped from 6 inches above the surface. After the test the drawer must not be damaged and must operate as before the test, with no visible sign of joint separation or failure of any part of the cabinet or mounting system.

To test the ability of cabinet doors and connections to withstand impacts such as children may cause in falling against a cabinet, or running into it with a tricycle, a 10-pound sandbag is used to strike the center of a closed cabinet door and repeated with the door opened to a 45-degree angle. The cabinet door must operate as before the test and show no damage or sign of separation or failure in the system.

Drawer tests: To test the ability of drawers and drawer mechanisms to operate with loading during normal use, drawers are loaded at 15 pounds per square foot and operated through 25,000 cycles. The drawers must then remain operable with no failure in any part of the drawer assembly or operating system, and drawer bottoms must not be deflected to interfere with drawer operation.

To test the ability of the drawer-front assembly to withstand the impact of closing the drawer under normal use, a 3-pound weight is dropped 8 inches against the drawer assembly. After 10 drops, there must be no evidence of looseness or structural damage to the drawer-front assembly that impairs its operation.

KCMA’s certification program is open to all cabinet manufacturers, with an option to certify one, several, or all of their cabinet lines.

Door Operation Tests: To test the ability of doors, hinges, and means of attachment to withstand loading, 65 pounds of weight is applied on the door. The weighted door is slowly operated for 10 cycles from 90 degrees open to 20 degrees open, and returned to the 90-degree position. The door must remain weighted for 10 minutes, after which the door and hinges must show no visible signs of damage, and connections between cabinet-and-hinge and door-and-hinge must show no sign of looseness.

To test the ability of doors, door-holding devices, hinges and attachment devices to operate under the stress of normal use, doors are opened and closed through a full 90-degree swing for 25,000 cycles. At the test’s conclusion, the door must be operable, the door-holding device must hold the door in closed position, hinges must show no visible signs of damage, connections between cabinet-and-hinge and door-and-hinge must show no sign of looseness, and other specifications must be met.

Finish Tests: These tests create, in accelerated form, the cumulative effects of years of normal kitchen conditions of pre-finished cabinets. Cabinet finishes are inspected to ensure that stringent standards of appearance are also met.

To test the ability of the finish to withstand high heat, a cabinet door is placed in a hotbox at 120F and 70 percent relative humidity for 24 hours. The cabinet’s finish must show no appreciable discoloration and no evidence of blistering, checks, or other film failures.

To test the ability of the finish to withstand hot and cold cycles for prolonged periods, a cabinet door is placed in a hotbox at 120F and 70 percent relative humidity for one hour, removed and allowed to return to room temperature and humidity conditions, and then placed in a coldbox for one hour at -5F. The cycle is repeated five times. The finish must then show no appreciable discoloration and no evidence of blistering, cold checking, or other film failure.

To test the ability of the finish to withstand substances typically found in the kitchen and bath, exterior exposed surfaces of doors, front frames, drawer fronts and end panels are subjected to vinegar, lemon, orange and grape juices, tomato catsup, coffee, olive oil, and 100-proof alcohol for 24 hours and to mustard for one hour. After this test, the cabinet’s finish must show no appreciable discoloration, stain, or whitening that will not disperse with ordinary polishing and no indication of blistering, checks, or other film failure.

To test the ability of the finish to withstand long periods of exposure to a detergent and water solution, a cabinet door edge is subjected to exposure to a standardized detergent formula for 24 hours. The door edge must then show no delamination or swelling and no appreciable discoloration or evidence of blistering, checking, whitening, or other film failure.

For additional information on the ANSI/KCMA A161.1 performance standard or inquiries regarding certification training, contact Chuck Arnold carnold@kcma.org.

For information on the certification or to locate a certified cabinet manufacturer, visit the Certifications portal at KCMA.org.

5 Reasons to join KCMA

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More than 300 companies are members of the Kitchen Cabinet Manufacturers Association.  Shouldn’t you join them?

Founded in 1955, KCMA is a non-profit trade association that represents all major U.S. cabinet manufacturers, as well as decorative laminate product fabricators and suppliers to the industry. 

KCMA fosters a community of shared knowledge about the cabinet industry. As a member of KCMA, you’ll have access to legislative information, industry data, networking and  learning opportunities.

"The KCMA is the voice of the industry in Washington and helps ensure that our interests are represented.  Another area that has helped our company tremendously is through the sharing of information between cabinet manufacturers, whether it be researching specific topics and sharing their findings at one of the KCMA conferences or allowing competitors to tour their manufacturing facilities.  The openness of members to help each other is unprecedented in most industries."
- Mael Hernandez, R.D. Henry & Co.

1: Legislative information
KCMA keeps members informed about regulatory developments that can directly affect the industry. Members receive updates from KCMA’s biweekly newsletter and can track breaking news in the Issues & Policies section at KCMA.org.

Advocacy is another service offered by KCMA. The association represents the industry in Washington D.C. on public policy issues, regulations, technical issues, and a variety of other subjects. It also partners with other organizations, member company executives and legislative counsel to protect the interests of the cabinet industry.  KCMA lobbies on Capitol Hill and maintains contact with regulatory agencies, including the Consumer Product Safety Commission, Environmental Protection Agency, Department of Commerce, Federal Trade Commission and the International Trade Commission. (Click here to read about some of the issues impacting the U.S. cabinet industry.)

"I have had the privilege of serving on the Government & Regulatory Affairs Committee, the Environmental Stewardship Committee, Executive Committee and the Board of Directors. My advice to any new or current member is to get involved, attend meetings, educational programs, listen to the speakers, and ask questions of other members. I’ve found KCMA members are helpful and the more seasoned members are wonderful resources and eager to see our “family of cabinet manufacturers” are successful."
- Carl Webb, Wood-Mode Inc.

2: Management survey reports
KCMA provides reports that assist members with strategic business planning, applying for loans, personnel negotiations and day-to-day management decisions. Available reports include:

Monthly Trend of Business Survey: which offers insight into the changing marketplace and provides a benchmark for companies.

Income and Expense Report: The annual report provides an in-depth look at 40 key operating ratios that measure a company’s performance against that of similar-sized companies.

"[Along with the certification programs,] benchmarking and relationships remain among the most impactful benefits of KCMA for Marsh Furniture. The Trend of Business report is a timely information tool by segment that gives participating members the framework to measure excellence in the industry.  Also, the conferences continue to provide the opportunities to build relationships with our counterparts in the industry through informative speakers and presentations. And of course, the operational tours have been very valuable.  Few other industries have the type of culture that promotes this kind of collaboration."
- Edwin Underwood, Marsh Furniture Co.

Wage & Labor Survey: The biennial comprehensive study offers solid figures on salaries and benefits drawn directly from KCMA’s membership.

Safety Survey: The annual study shares safety records and details about ongoing safety programs, highlighting some of the innovative safety practices throughout the industry.

"Because of the KCMA, we as manufacturers and suppliers are able to get our message to the masses on a larger scale.  Our advocacy voice is much louder.  We can accomplish more as a group than we can as individuals.  We are also able to learn from the successes and failures of our predecessors and move our industry forward for the benefit of all of our members. And to any new KCMA members, I would give one piece of advice: Get involved. Get involved on a committee, come to the semi-annual meetings, and participate in surveys, the ESP and ANSI programs.  We have a great industry that is supported by the KCMA."
- John Gahm, Kitchen Kompact

3: Education & networking
KCMA members gather annually for high-caliber conferences and plant tours, with opportunities to network with the best in the business. Click here for brief look at the 2016 plant tour event. Information on KCMA’s spring conference can be found by clicking here. More information is also available at KCMA.org.

"There are numerous benefits to joining KCMA, including conventions with speakers, the plant tours, and just networking with other companies and suppliers – it’s all very beneficial. Especially for new members, I would recommend that you join committees and participate. It opens your eyes to the rest of the marketplace out there – and the more you can find out, the better."
- Ola R. Yoder, Kountry Wood Products

4: Performance & environmental certification programs
KCMA has established benchmarks for cabinet performance and environmental stewardship through its voluntary certification programs.

The association administers the ANSI/KCMA A161.1-2017 Performance & Construction Standard for Kitchen and Vanity Cabinets. Products bearing the ANSI/KCMA Certified seal have met rigorous requirements, including testing for weight, slide, swing and stain. (Click here to read more about the program.)

"In addition to setting standards, KCMA keeps members, and the industry, up-to-date on regulatory issues and best practices in manufacturing. I also strongly recommend getting involved and attending the meetings. In order to be heard, you’ve got to have a seat at the table."
- Stephen Wellborn, Wellborn Cabinet Inc.

Developed by KCMA, the Environmental Stewardship Program (ESP) is the only environmental certification program that specifically focuses on kitchen and bath cabinets.  A benchmark in green cabinet standards, ESP is also referenced in the NAHB ANSI/ ICC 700 National Green Standard. (Click here to read more about the program.)

"KCMA keeps members informed of proposed government regulations. It also offers a great opportunity to interact with our peers. The certification programs are also essential. My advice is to attend the conferences/meetings/tours and get involved. We need to protect our industry – we do not want to become like the furniture industry and disappear from U.S. manufacturing."
- Mark Trexler, Master WoodCraft Cabinetry

5: Visibility on KCMA.org
KCMA’s website provides a hub for industry professionals, including designers and architects, as well as consumers.  Along with providing news and information, the KCMA.org website offers easy access to members and their products.

Get involved
Members are encouraged to take an active role in KCMA, including its five standing committees; a sixth, Emerging Leaders Council, will be coming soon.

The Government & Regulatory Affairs Committee develops and monitors legislative and regulatory issues for KCMA; develops a strategy to respond to issues; and develops policy recommendations. 

"Kitchen cabinet manufacturers are our main customers and we believe in participating in trade associations to be able to shape and know about important issues facing our industry. As a supplier, the main benefit for us is that we are able to get to know our customers, face to face, and on a personal level."
- Karl Rudisser, Blum Inc.

The Standards Committee administers the KCMA Standards and Certification Program including the ANSI review, oversees publication of material related to the certification program, and follows up on complaints. It maintains a liaison with HUD and other government agencies to promote certified cabinets, and with CPSC to encourage the use of voluntary standards.

The Environmental Stewardship Program (ESP) Committee develops and administers all aspects of the ESP, coordinates on the program with other KCMA committees, and also reviews requirements for certification.

The Marketing Committee promotes membership in KCMA, develops/oversees association services, promotes awareness of the KCMA testing and certification program and also the ESP program. The committee also develops marketing and management information surveys, oversees KCMA publications and advertising, and assists in planning educational programs and seminars.

The Associates Committee consists of representatives among the supplier members. This group supports KCMA activities and works to increase interaction and exchange between supplier members and manufacturers.

KCMA directors & staff

The Board of Directors of the Kitchen Cabinet Manufacturers Association is composed of representatives from both large and small, stock and custom cabinet companies, decorative laminate products fabricators and industry suppliers. Drawing from their experience, member surveys, and an ongoing strategic planning process, the Board and Committees respond to the needs of member companies and the industry.

Currently, KCMA elected officers are: John Gahm, Kitchen Kompact Inc., president; Rich Tobin, MasterBrand Cabinets Inc., vice president and chairman of the Government & Regulatory Affairs Committee; Stephen Wellborn, Wellborn Cabinet Inc., treasurer; and Mark Trexler, Master WoodCraft Cabinetry, immediate past president.

Also serving on the board are: Bill Allen, Showplace Wood Products; Doug Boucher, American Woodmark; Robert Foote, Canyon Creek Cabinet; Dennis Hamilton, Masco Cabinetry; Mark Hayes, Northwest Hardwoods, Associates Representative; Mael Hernandez, R.D. Henry & Co., Marketing Committee chairman; Karl Rudisser, Blum, chairman, Associates Committee; Tom Samanic, Elkay Mfg. Co.; Edwin Underwood, Marsh Furniture, chairman Standards Committee; Carl Webb, Wood-Mode, chairman, Environmental Stewardship Committee; and Stratton Yatron, Adelphi Kitchens.

KCMA’s staff provides support and leadership for key industry programs and projects. They are: Betsy Natz, CEO, Karen Kazmark, CFO, Chuck Arnold, director of Certification, and Lisa Fisher, Communications manager.

KCMA is located at 1899 Preston White Drive, Reston, VA 20191. For information, contact (703) 264-1690, email info@kcma.org or visit KCMA.org.

 

KCMA provides a platform for cabinet quality, consistency and advocacy

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The Kitchen Cabinet Manufacturers Association (KCMA) is the major trade group for kitchen cabinet and bath vanity manufacturers, as well as key suppliers to the industry. Members include all major U.S. cabinet manufacturing companies as well as mid-size producers.

KCMA provides valuable services to its members, including advocacy and networking. Woodworking Network recently asked  KCMA CEO Betsy Natz about the association’s role in advancing the industry and its plans for the future.

Woodworking Network: KCMA serves the needs of the cabinet industry through its three service pillars: quality, advocacy and leadership. What does this involve?

Betsy Natz: For each item, this involves:

• Advocacy:  We always have our members’ best interests in mind, from promoting business growth to addressing any threats to the industry. This means representing the cabinet manufacturing industry and our members’ interests to legislative and regulatory bodies and evaluating the impact of various public policy issues to our members’ business.

• Quality:  KCMA’s certification programs provide a benchmark for quality in the industry, allowing members to distinguish themselves in a busy market. We also bring together members and other key stakeholders to enhance the development and adoption of these standards.

• Leadership: We provide members with opportunities to create meaningful relationships through management tools and educational opportunities. The latest example of this is our Emerging Leaders Council, which strives to identify and work with the next generation of leaders at our member companies to improve their business and industry knowledge.

WWN: What are some of the other resources KCMA offers members, as well as the industry at large, to help advance their wood products competitiveness?

Natz: The KCMA/ANSI 161.1-2017 and Environmental Stewardship Program certifications are the best resources we provide to help companies improve their competitiveness.  By participating in these programs, cabinet manufacturers can show their customers that their product meets stringent quality and environmental standards.

Our surveys also provide critical benchmarking data that companies can measure themselves against and use to make critical business decisions.

Finally, KCMA is on the Hill, in regulatory agencies in DC and at the state level, and is actively involved in issues that impact the cabinet industry.  KCMA provides updates to members as soon as they happen so executives are fully informed.

WWN: KCMA recently rebranded as it positions itself, and the industry, for future growth. Can you provide some details?

Natz: KCMA has been around for more than 60 years so it was time for a fresh look.  With the new website and logo we are taking the opportunity to strengthen and modernize how we represent the association and promote the industry to our members, government officials, the media, and the communities in which we operate.  We understand that the cabinet manufacturing industry constantly grows and changes – the rebranding shows KCMA’s dedication to growth through an aggressive membership drive, enhanced social media presence and new opportunities such as advertising.

About KCMA

With more than 300 members, the Kitchen Cabinet Manufacturers Association is a voluntary, non-profit trade association that represents cabinet manufacturers, decorative laminate product fabricators and suppliers to the industry. Founded in 1955, the association recently celebrated its 62nd anniversary.

For information about KCMA’s offerings,  contact KCMA at: 1899 Preston White Drive, Reston, VA 20191-5435; (703) 264-1690; Email: info@kcma.org; KCMA.org.

Bright future for North American cabinet manufacturing

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On behalf of the Kitchen Cabinet Manufacturers Association, it is my pleasure to introduce this valuable source of information for cabinet manufacturers and suppliers to the industry.

Founded in 1955, the KCMA is a non-profit organization representing companies who manufacture kitchen, bath, or other residential cabinets, and the key industry suppliers. With a membership of more than 300 companies located throughout North America, KCMA works to advance the industry through advocacy, setting standards, sponsoring research, and providing management tools and educational programs. Information on the ANSI/KCMA performance and construction standard and Environmental Stewardship Program (ESP) certification, as well as upcoming networking opportunities, can be found on the following pages in this special section and at KCMA.org.

The future of KCMA is bright.  We have new leadership and a new staff that is eager to make a positive mark on our industry and take our association to the next level. By embracing the evolving digital age, our association looks to expand our reach beyond our traditional audience and gain exposure in areas where we have little to no presence.  Our new leadership will also work to build new bridges and open new lines of communication with other trade associations and business organizations, as well as repair and mend those that have been broken in the past.  Building upon existing relationships and establishing new ones will also help strengthen KCMA’s position among our peers, and provide more leverage in addressing concerning issues as they arise.

Cheers to continued success for our industry.


What concerns cabinet manufacturers? News & issues

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Here is a brief look at some of the news and legislation affecting the U.S. cabinet manufacturing industry.

EPA Formaldehyde Rule hits delay

On Jan. 20, the Trump Administration issued an order freezing all recently published EPA regulations for a 60-day review period. The order opened the door to blocking rules that the EPA issued in the final weeks of the Obama administration, including the final rule under the Formaldehyde Standards for Composite Wood Products Act.

Most likely, the review period will simply delay the initial effective date for the EPA formaldehyde rule, pushing it from Feb. 10 to March 21. This should only impact the deadline for accrediting bodies and third-party certifiers to register with the EPA. The Dec. 12 implementation date for all panel producers and fabricators to comply with the regulation’s emissions and other requirements looks to remain unchanged.

Largely consistent with CARB, EPA’s regulation covers the use of particleboard, MDF and hardwood plywood. Products made with decorative overlays and veneers are considered under the rule to be finished goods and must use compliant composite wood substrates.  The federal regulation applies the same CARB emission limits for hardwood plywood (0.05 ppm), MDF (0.11 ppm), thin MDF (0.13 ppm) and particleboard (0.09 ppm).  The regulation also puts in place a rigorous third-party certification system.  Current CARB certifying bodies will automatically be recognized as certifiers for the national program for two years. 

Photo: Composite Panel Association

In related news, KCMA along with the Composite Panel Association, American Home Furnishings Alliance and the International Wood Products Association, have sent a letter to EPA addressing concerns over a formaldehyde rule provision which currently prohibits truthful, voluntary labeling of composite wood products as compliant with the regulation before the compliance date of Dec. 12, 2017.  This prohibition poses significant potential challenges for the supply chain, where manufacturers will be called upon to manage inventory and implement labeling changes that take effect within a day.

KCMA also plans to send EPA a letter to discuss a provision to the rule on non-complying lots. It applies to a fabricator who receives notification from a panel producer that the panels received were part of a lot that failed an emissions test. The provision arguably requires the fabricator to notify customers to which it may have shipped finished products containing component parts from those panels. The fabricator’s notification must inform customers that the finished products must be isolated; cannot be further distributed; and must either be recalled or treated and retested.

Cal/OSHA says no to lower PELs for wood dust

The California Occupational Safety and Health Administration (Cal/OSHA) Standards Board ruled against a proposal to lower the existing permissible exposure level for wood dust from 5 milligrams per cubic meter to 1 milligram.  The American Wood Council (AWC), of which KCMA is a member, successfully argued that Cal/OSHA did not have sufficient evidence to claim the 1 mg/cubic meter level was possible to achieve. Cal/OSHA will now restart the rulemaking. 

“Cal/OSHA staff had not generated sufficient information to claim the 1 mg/cubic meter level was feasible to achieve,” said AWC chief scientist Stewart Holm. “A PEL of anything less than 2 would force many companies to invest in expensive controls and force some to either move out of California or to close.”

AWC has been engaged in the process for the last several years and worked with several allied trade associations, to oppose the proposal.

Current regulations for limiting exposure to wood dust (except western red cedar) have an existing time weight average of 5 mg/cubic meter; the 15-minute short-term exposure limit is 10 mg/cubic meter. For western red cedar, the existing PEL is 2.5 mg/cubic meter.

While there is no Federal OSHA regulation that specifically applies to wood dust, the agency does have a permissible exposure limit for “dust not otherwise classified” that would cover wood dust: 15 mg/cubic meter.

China hardwood plywood imports get third ITC review

The U.S. International Trade Commission said there is a “reasonable indication that a U.S. industry is materially injured by reason of imports of hardwood plywood from China that are allegedly subsidized and sold in the United States at less than fair value.”

 Noting that all six of its commissioners voted in favor, the U.S. Department of Commerce will continue to conduct its antidumping and countervailing duty investigations on imports of hardwood plywood. A judgment on whether countervailing duties should be levied to discourage the imports is likely due in April, with the preliminary antidumping duty determination due in June.

The issue is contentious, with U.S. plywood makers, the Coalition for Fair Trade of Hardwood Plywood,  battling to restrict China’s exports. An opposing group composed of small, medium and large American importers, distributors, manufacturers and retailers of hardwood plywood, the American Alliance for Hardwood Plywood wants to allow imports to continue as is.

Following the latest ITC decision, AAHP Chairman Greg Simon issued the following statement:

“We are disappointed that this investigation will proceed, but remain very confident that the facts continue to be on our side. This is now the third time that the federal government will conduct a thorough review and we believe they will reach the same finding as before – imported hardwood plywood products from China are traded fairly at competitive prices and have a rightful place in the global consumer market.”

Federal order sets rules limits

President Trump recently signed an Executive Order requiring for every new Federal regulation implemented, two must be rescinded.  The Order will help small business growth, which has been inundated by regulations in recent years.  It will also clear the Code of Federal Regulations of outdated and contradictory regulations that impact the success and growth of manufacturers in the United States.

The Order could lead to a broad reworking of how regulators calculate new rules’ cost and benefits.  To this point, KCMA signed a letter from the U.S. Chamber of Commerce urging the Senate to make regulatory reform a top priority by passing the Regulatory Accountability Act (RAA).  The RAA encourages Federal regulations to be more narrowly tailored and supported by strong and credible data to impose the least burden possible.

Pruitt picked for EPA head

Scott Pruitt’s selection as administrator of the U.S. Environmental Agency has the support of the National Association of Manufacturers. “Manufacturers believe [Pruitt] can restore much needed balance to the regulatory process at the EPA,” Jay Timmons, NAM president & CEO said in a letter to the Senate.

NAM noted many past regulations have cost U.S. manufacturers hundreds of billions for compliance.

Overtime rule blocked

A U.S District Court in Texas blocked the Labor Department’s rule on overtime pay that made more than 4 million private-sector workers eligible for mandatory extra pay or time off.

The case judge said the Labor Department’s regulation exceeded its authority by raising the salary threshold for mandatory overtime pay from $23,660 to $47,476 a year.

Wood-Mode reflects on the changing cabinet landscape

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Ten years after the end of World War II, the wood cabinet industry was in a state of flux. With market share rapidly shrinking in favor of lower-cost steel cabinetry, something had to be done.

It was under this backdrop in 1955, that 38 companies joined to form the National Institute of Wood Kitchen Cabinets, known today as the Kitchen Cabinet Manufacturers Association. The goal: To promote factory-built U.S. wood kitchen cabinets.

Wood-Mode Inc., then known as Wood-Metal, was an active charter member in the association. Founded in 1942 by T.O. Gronlund, C.G. Wall, R.E. Nellis and Cas Holloway, the company produced wood and steel cabinetry until the war forced a change.

The original Wood-Metal plant

Those years, and the ones immediately after, “were a transition time, not only for Wood-Mode, but also for the cabinet industry, as we moved from steel to wood,” said Robert Gronlund, chairman and CEO.

Membership in the association gave Wood-Mode and others a collective voice in the industry and help spur the growth of wood cabinetry. It also provided Wood-Mode with opportunities to network,  obtain knowledge and resources to grow.

And grow it has.  Today the Kreamer, Pennsylvania-based manufacturer produces 700 to 800 frame and frameless custom cabinets a day under the Wood-Mode and Brookhaven brands. The firm posted sales of $145 million in 2016 and employs 1,200 people at the 1.3 million-square-foot plant.

An aerial view of the Wood-Mode plant today

Cabinet evolution

Frameless cabinetry currently accounts for approximately 65 percent of Wood-Mode’s business. The company was one of the first adopters of the 32mm system in the United States, and has been producing frameless cabinetry since the early 1980s.

 “Frameless cabinetry was probably one of the major revolutions in my time,” Gronlund said. “The cabinets were being brought over from Europe and gaining popularity – they were stylish, practical and had a lower price point.”

Faced with the competition, Wood-Mode made the strategic move to manufacture frameless cabinetry in-house. “It was a big decision for us. We made the commitment and in 1982 retained the services of [German engineer] Hermann Lechner, to assist in the design, engineering and manufacturing process.”

The company was also tasked with training employees on the new process as well as the metric system. “It was one of our biggest challenges – that, plus all the machinery we had to buy. All I could do was close my eyes and grin and bear it.”

Soon after, another paradigm shift would hit the cabinet industry, and Wood-Mode would once again take a leading role: environmental/VOC regulations.

A sustainable manufacturer, Wood-Mode offers a wide variety of kitchen cabinet styles.

As finishing regulations were hitting the industry, Wood-Mode was in the midst of a plant expansion. To ensure regulatory approval for the new  finishing system, Wood-Mode installed a regenerative thermal oxidizer (RTO) at its plant, using transferrable technology adapted from the automobile industry for woodworking. “We were the first kitchen cabinetmaker in the U.S. to use this technology,” Gronlund added.

A sustainable manufacturer, Wood-Mode also was one of the first companies to be certified under the KCMA’s Environmental Stewardship Program.

As Wood-Mode celebrates its 75th anniversary, Gronlund credits the strength of the company’s’ employees, dealers and independent sales representatives.

He also gives credit to KCMA, adding it “provides an excellent job” of keeping Wood-Mode, and the industry at large, in touch with important news and information. 

EuroContempo Cabinetry plans $10 million expansion

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MESA, Ariz. - EuroContempo Cabinetry LLC is investing more than $10 million to build a 72,000-square-foot high-tech manufacturing facility in Mesa, Arizona. With the expansion, the company plans to add 40 jobs over the next three years.

Company founder Mark Storey said the Gilbert, Arizona-based company's recent success and increasing orders led to the decision to expand to a larger facility in nearby Mesa. Founded in October 2016 EuroContempo Cabinetry produces residential and commercial cabinetry, including kitchen cabinets, bath vanities, closets and garage storage solutions, in a variety of colors, textures and edge treatments, including laser edgebanding.

The company has already invested in additional equipment for the new plant, including an Intellistore automated material handling system, added Lisa Storey.

“We, at EuroContempo Cabinetry are thrilled to offer and bring to the Phoenix Metro area the latest trends in cabinet manufacturing,”   Mark Storey said. “We are excited to work with the City of Mesa and feel Mesa is a great location for growth and expansion. We are thankful for this opportunity to be a part of this community.”

EuroContempo plans to hire both production and sales personnel as business continues to grow. The company sells to the public, interior designers, cabinet shops, commercial and residential contracts, home builders and home improvement stores.

The Arizona Commerce Authority partnered with the City of Mesa and EuroContempo Cabinetry on this project. Big-D Construction Southwest, LLC is the design-builder on the facility.

“EuroContempo Cabinetry will be a great addition to Mesa,” Mayor John Giles said. “Their decision to locate in Mesa is a great endorsement of Mesa’s business-friendly environment and the forward-thinking, public investment in the Gateway Area.”

 

Wellborn mobile app browses cabinetry by room

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ASHLAND, Ala.– Wellborn Cabinet, Inc., the 8th largest North American cabinetry firm on the FDMC 300, has introduced a mobile app available in the Apple Store and the Android Market.

Wellborn says its app allows users to find the perfect cabinetry for every room of any new construction or remodel. Users are able to browse by room, style, material, product line, door style, finish and finish technique.

The app also features a style board sharing option which allows users to share their favorite Wellborn design with designers, contractors, friends or Wellborn dealer.  

Family owned, Wellborn Cabinet employs 1,150 workers and had sales of $150 million in 2016. It’s the 47th largest company on the FDMC 300, and the 8th largest North American cabinetry firm. 

Tru Cabinetry donates over $17,000 to Louisiana flood relief effort

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ASHLAND, Ala.– Tru Cabinetry, an Alabama-based cabinet manufacturer, has donated $17,610.85 to the American Red Cross Louisiana Flood Relief efforts.  
 
The company says it donated a portion of all sales in Louisiana from September 2016 through December 2016 to help lessen the burden created by the catastrophic flooding that overtook a large portion of the state in August 2016. 
 
“It was devastating to watch the news of this prolonged rainfall event unfold late last summer,” said Tru Cabinetry President Butch Reimer. “We knew that we needed to do something to show our support and commitment to the communities of Southern Louisiana..” 
 
The flooding has been called the worst natural disaster in the U.S. since Hurricane Sandy hit the East Coast in 2012, and it resulted in 20 Louisiana parishes being designated federal disaster areas by FEMA. It took the lives of 13 individuals and destroyed more than 140,000 homes.  
 
“These homes and buildings in ruins are the places where families and friends usually gather to celebrate, to live, and simply be in the company of one another. We wanted to help contribute to their revival,” said Reimer. “We know that disaster recovery can take a long time, but it’s our hope that the members of these devastated communities will be able to find some relief in our effort. Tru Cabinetry is driven by small town pride, just like most of these communities.” 
 
Tru Cabinetry, a brand of Tru-wood Cabinet Company, LLC is a manufacturer of semi-custom cabinetry. Tru Cabinetry is headquartered in Ashland, AL and currently employs 190 employees and operates in over 370,000 square feet of manufacturing and distribution space. 
 
 
 
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